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These regulations set standards for allowable concentrations of various contaminants in wastewater. The federal standard requires that wastewater that is drained into a municipal system contains less than 40 PPM (parts per million) of oil. Water with higher levels of contaminants must be treated or collected and stored in such a way that it will not leach into the environment or into the municipal water supply. Local regulations may be even more stringent; your local waste treatment or water authority will have information specific to your area.

The oil/water separator must be properly sized for your compressed air system. They are typically sized according to the maximum airflow (CFM) of your system. The higher the CFM of your air compressor, the more condensate will be created, requiring more filtration. The PneuTech CSO Series of Oil-Water Separators has models for 40, 80, 150, 300, 725, and 1250 CFM systems.

Attention! Keep in mind, these are only rough calculations. To get more precise estimates, you will need to take additional variables into account, such as temperature and pipe material. With this guide, you’ll have the tools you need to optimize your pipes for maximum efficiency and performance.

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A backflow prevention device manufactured to protect water supplies from contamination and used against both backsiphonage and backflow.

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An RO membrane will last anywhere between 2-3 years and this will vary depending on a number of factors. Firstly, the quality of tap water being filtered will ...

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How do you dispose of compressed air condensate? Environmental regulations mean that condensate from a compressed air system cannot simply be discharged into a sanitary drain, dumped somewhere on the plant grounds, or poured into a nearby storm drain or waterway. Manufacturers with compressed air systems have two options when it comes to disposing of oily wastewater.

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An oil-water separator (sometimes called a condensate separator) is exactly what it sounds like: a device that separates oils and lubricants from liquid water. The oil-water separator collects condensate from your air compressor, tank, filters, and dryer, and removes the oil from the water prior to putting it down the drain. It also eliminates the need to have the oily condensate hauled away.

The air compressor oil-water separator is a fairly simple device, but it does require proper installation and regular maintenance. Here are a few things you should know.

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When it comes to water flow in pipes, determining the capacity depends on the pipe size and water pressure. Our guide provides handy tables of approximate water flow rates based on pipe size, helping you estimate capacity quickly and easily.

Most air compressor oil-water separators work using a combination of absorption and adsorption. These systems typically have multiple stages of filtration. Here’s how it works:

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It is also important to know that the maximum oil absorption, condensate flow, and free air delivery (FAD) for the oil/water separator will vary depending on the environment in which the filtration system is working. In general, the filters can hold more oil in colder environments and can handle a greater condensate flow rate in warmer environments. If the filtration system will be operating in a very cool (<60°F) or warm (>100°F) environment, this may impact system sizing or the frequency of filter changes.  (It should be noted that most ratings are based on a single shift. So your operation runs 24/7, you may need to change the elements more frequently.)

The oil-water separator is connected to a collection manifold installed by a contractor or your in-house staff to provide a single connection point to the condensate separator. Condensate sources including the aftercooler on the compressor, the air dryer, any air receiver tank, filters, and any other condensate traps throughout the system. All this untreated liquid is collected and drained into the separator device.

Aire Tip: Zero-Loss Drain Valves will minimize the loss of compressed air from drains and are recommended for optimal performance of the oil-water separator.

At this temperature level, there is a risk of scalding within a few seconds. To prevent this, a thermostatic mixing valve is used between the vessel and the ...

When air is compressed, it produces condensate as a byproduct. That’s because pressurized air becomes saturated when it is compressed. For example, to achieve 100 PSI, the air is compressed 7.89 times atmospheric pressure. As compressed air cools, the cooler air cannot hold the moisture and falls out of the air as condensates. This condensate includes both liquid water (from the moisture in the intake air) and oil from within the compressor.

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Need help selecting an oil/water separator? Call us and let one of our compressed air specialists answer all your questions.

The oil/water separator is typically installed in the compressor room. Be sure to locate the oil-water separator in an area that is convenient to reach for filter cartridge changes.

If you’re not sure which oil/water separator is right for you, we can help. Our system designers can help you choose the right style and size it properly for your compressed air system and environment.

In residential areas, it is required to limit the water flow velocity to a maximum of 8 feet per second (8 ft/s). This is because higher velocities can cause pipe erosion, increase noise, and potentially lead to pressure drops. While specific requirements may vary based on factors such as pipe material, pressure, and fluid properties, it is generally recommended to maintain a flow velocity of no more than 8 ft/s in residential areas.

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The EPA requires condensate to be either collected for proper disposal or treated to remove oil and other contaminants prior to disposal of the water. Air compressor condensate is governed under the 1970 Clean Water Act, which aims to keep harmful contaminants out of groundwater, surface water, and drinking water supplies. Across the country, there are also a variety of state and local statutes regulating the treatment and disposal of wastewater, including air compressor condensate. Read more:

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The oil/water separator is fed by a manifold that collects condensate piped from each air compressor, dryer, filter, and tank in your compressed air system. Every component that produces condensate must have a condensate drain and be connected to the oil-water separator.

Do you want to buy oil-water separators for your compressed air system? The answer is probably yes. An external oil-water separator is essential for proper maintenance of your compressed air system and compliance with environmental regulations for disposal of compressed air condensate.

Aire Tip: An air compressor oil-water separator can help you reduce wastewater disposal costs and comply with environmental regulations.

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There are several ways that you can separate oil and water. All of them involve taking advantage of the different chemical and physical properties of oil and water. Some of these include:

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The oil comes from the lubricants that protect your air compressor as it runs. The heat generated by air compression causes a small amount of oil to vaporize each time the compressor is used. This oil vapor mixes with water vapor during compression and then falls out of the air along with water condensate as it cools. Because of this contamination, condensate from compressed air systems cannot simply be dumped down a drain or into the environment (e.g., out the wall and onto the ground).

The frequency of filter changes will depend on the size and usage patterns for your compressed air system as well as the environment. The total amount of condensate produced by your compressed air system is tied to the temperature and humidity of the incoming ambient air; if you are operating in a warm, humid environment, your system will produce more condensate than if you are operating in a cooler, drier environment. As we explained above, the oil absorption/adsorption capacity of your filter cartridge is also impacted by temperature. The warmer it is, the less oil the filter will be able to hold. If your climate is variable, be sure to check the filter more frequently in warmer months.

An oil/water separator is a good investment for your compressed air system. Not only is it a more environmentally friendly solution for handling compressed air condensate, but it can also help you save money on wastewater management. Draining treated water into your regular sanitary drains is much easier and cheaper than collecting, transporting, and storing gallons of contaminated water.

Aire Tip: Liquid condensate from a compressed air system typically contains around 300 PPM of oil to water, 7.5x higher than the allowable concentrations under Federal law.