Steamtrap types

To learn more about radiant floor heating in polished concrete floors, don’t hesitate to schedule a consultation. You can also email us at info@craftsmanconcretefloors.comor call (214) 663-5848.

2. Continuously purge entrained air/non-condensables.  At start-up, the jacketing is full of air.  Air can also enter the system during normal operation.  Air works as an insulator and must be removed from the system so the steam can contact all heat transfer surfaces and to avoid air/vapor lock.  Some traps easily and continuously vent, but others are susceptible to “air lock” which prevents the condensate from being removed and negatively impacts heat transfer.

Radiant floor heating provides a similar effect in your home or office. Electric heating coils or water-heated PEX tubing are installed into the concrete slab before it is poured. Through the process of radiant heating, the thermal mass of concrete is transformed into a radiator of warm, even heat. Heat then radiates upward from the floor to evenly warm the room.

By purchasing radiant floor heating, you also may qualify for green building points under the Leadership in Energy and Environmental Design (“LEED”) program and the National Association of Home Builders Green Building Program.

Radiant floor heating offers several desirable benefits, even if you live in a moderate climate like Texas. In-floor heating solutions can provide warmth during the coldest months, lowering your electric bill and ultimately contributing to global sustainability efforts.

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Mechanical Mechanical traps sense the difference in density between steam and condensate.  The two main types of mechanical traps are:  (1) inverted bucket and (2) float/float & thermostatic.  Inverted bucket traps feature an upside-down bucket inside the trap housing.  The bucket is free to move in the vertical direction.  When steam is in the trap, it lifts the bucket which causes the orifice to close.  When the steam in the trap condenses and/or when condensate enters the trap, the bucket falls, the orifice opens, and condensate discharges.  Most inverted bucket traps incorporate a small bleed hole to allow any air in the system to escape.  Inverted bucket traps are the most robust choice for steam jacketed systems as they require no special considerations.  Float traps feature a ball float inside the trap housing.  When steam or air is in the trap, the ball rests on the trap floor.  When condensate enters the trap, the ball floats on the condensate and rises, the orifice opens, and condensate discharges.  The orifice is located in the liquid level, requiring additional air purging capability to avoid air lock.  Provided some form of continual air purging is incorporated in the trap design, float traps can function well in a steam jacketed system.

Types of Steam Traps Condensate is physically different from steam in two regards:  (1) it has a higher density, and (2) it can be significantly colder.  A steam trap is a thermo-mechanical device that responds to these property differences to control the opening and closing of an orifice which allows condensate to escape while retaining the steam.  There are three distinct categories of steam traps:  Mechanical, Thermodynamic, and Thermostatic.

Heated polished concrete floors offer several major health, environment, and savings benefits. Consider the following advantages of radiant floor heating over unheated concrete floors:

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3. Accommodate condensate return pressure.  A certain amount of system pressure is required downstream of the trap to return the condensate to the boiler.  Some traps will not function if the condensate return pressure is high relative to the steam pressure.

From the sheer durability to their inherent sustainability, polished concrete floors can be an excellent choice for your office or home. There’s one particular feature that can make your polished concrete floors even more sustainable and comfortable and that’s radiant floor heating.

Homeowners are usually very excited to learn that radiant heating systems require very low maintenance and can last up to 100 years. While boilers and pumps which heat and push water throughout the PEX tubing hydronic heating systems may require occasional maintenance to extend the longevity of the floor heating system, the tubing installed into the concrete slab generally does not require any upkeep.

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Hydronic heating systems provide localized warming of concrete floors for thermal comfort while offering significant health, financial, and environmental benefits. Create a comfortable, healthy living environment by having the floor distribute bottom-up heating via a professionally installed radiant floor heating system.

Condensate Removal The primary purpose of a steam trap is to remove condensate (condensed steam) from a steam heating system while “trapping” steam in the system.  Constant condensate removal is essential to the successful operation of the heating system.  There are many different types of steam traps, with many different features, available in the market, but not all steam traps perform well in all applications.  For successful operation, the steam trap must meet three key requirements:

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Professional installation of a polished concrete floor with underfloor heating is certainly an investment that requires a bit more upfront costs compared to the installation of an unheated floor, but is it worth it?

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With the installation of radiant floor heating in your polished concrete floors, you will notice that the room’s temperature is constant. In fact, the temperature may feel even more constant than that of a standard forced-air system since forced-air systems release warm air that rises, cools, and then falls to the floor resulting in a mixed thermal environment.

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Rising energy costs alone make investing in radiant floor heating a smart choice simply because homeowners can save long-term on home heating costs compared to forced-air heating systems.

Steamtrap working principle

This has massive ramifications. Instead of making that initial purchase and paying small, yet recurring costs in your electric bill, radiant floor heating only requires one upfront investment. Once it is installed in your home or office, you won’t have to make additional, recurring payments. In fact, according to one study by the U.S. Department of Energy, radiant floor heating can lower heating costs by 25 to 50 percent. This is real money in your pocket and can make a significant difference if you are looking to heat a large home or office building.

Ultimately, whether or not you have existing polished concrete floors, radiant floor heating is an option for your home or office building. Ask your concrete floor specialist about concrete floor heating options that are most suitable for your project

Concrete floor heating solutions can be incorporated into existing polished concrete floors or into new builds in which concrete floors and finishes are planned. Hydronic radiant heat options can easily be incorporated into a new build or addition prior to pouring the concrete slab, whereas electric radiant heat options offer a suitable choice for adding warm, radiant heat to an existing polished concrete floor.

1. Keep the jacketing clear of condensate.  Some traps require significant condensate cooling before allowing the condensate to exit the system.  This can result in condensate build-up in the jacketing system and affect the system’s ability to transfer heat to the process.

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Radiant floor heating mimics a heating process that occurs naturally in our environment. It is a simple and easy way to provide consistent heat in your home or office.

Thermostatic Thermostatic traps sense the temperature difference between steam and subcooled condensate.  These traps feature either a bi-metallic strip or a gas-filled or liquid charged diaphragm or bellows.  When the strip/diaphragm/bellows is hot, it expands and closes off the valve/orifice.  When the strip/diaphragm cools to a pre-designed temperature, it contracts enough to open the orifice and allow condensate to exit the trap.  For a thermostatic trap to open, condensate must dwell in the trap long enough for its temperature to drop well below the steam temperature.  To achieve the necessary subcooling, condensate must back up in the piping/tubing upstream of the trap, and this can cause condensate to back up inside the jacketing.  For this reason, thermostatic traps are not recommended for steam jacketing systems.

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Thermodynamic Thermodynamic traps operate based on a pressure difference on either side of a disk (sometimes called disk traps).  The disk is free to move in the vertical direction.  Steam from the jacketing system pushes upward on the disk through an orifice.  Steam above the disk pushes downward on the disk across the entire disk surface area.  When the steam above the disk condenses, system pressure lifts the disk, allowing steam and condensate flow out of the trap.  When the disk is up, and all of the condensate has exited the trap, fresh steam re-enters the chamber above the disk and pushes the disk down.  In essence, thermodynamic traps operate based on heat loss to ambient rather than responding to the presence of condensate in the steam jacketing.  Thermodynamic traps are very sensitive to the pressure in the condensate return system.  If the condensate return pressure exceeds 50-80% of the steam pressure just upstream of the trap, the disk will begin to rapid cycle then fail open, and the jacketing will not operate as designed.  The condensate return pressure has to be very carefully considered for successful system operation with thermodynamic traps.

Regardless of the type of steam trap selected, a reliable and sustainable maintenance plan is recommended.  The type of steam trap utilized can influence the type of maintenance and schedule as some are more robust and reliable than others.  All traps eventually fail, and trap surveys commonly report that a third of a plants’ trap population does not function properly.

Investing into heated concrete floors allows you, your family, or your colleagues to focus on work or play without the distraction of a cold room. Concrete floor heating is even appropriate in Texas where the weather can turn colder at certain times of the year.

If you suspect your hydronic heating system has a damaged pump or boiler, be sure to seek repair in a timely manner to prevent potential damage to other parts of the radiant floor heating system. With minimal essential maintenance, radiant floor heating systems can keep your concrete floors comfortably heated for many years to come.

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Radiant floor heating is suitable for new builds and remodels in which a concrete floor or subfloor is installed. Several radiant heating styles, including electrical radiant floor heating and hydronic radiant floor heating systems are available, depending on your project needs.

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Beyond these basic heating and health benefits, radiant floor heating in polished or stained concrete floors can save you cash. Quite obviously, this is because you don’t need to invest in an external heater or forced-air system. But along with this, radiant floor heating in polished concrete floors consumes less energy while simultaneously offering the same level of heat and comfort.

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These systems are referred to as radiant floor heating due to the scientific nature of the warming process in which heat from the concrete slab rises evenly from floor to ceiling resulting in a more uniform temperature than would be provided by forced-air systems.

Concrete floor heating solutions offer a wealth of benefits including energy savings, cost savings, and a host of environmental benefits, too. By leveraging radiant floor heating, you’re contributing to global sustainability. All of these benefits are experienced regardless of whether or not you already have a polished concrete floor that requires a heating solution.

Steam

While you will need to investigate these opportunities further, the fact remains that radiant floor heating is an attractive choice if you want to both help maintain our environment and keep a few extra dollars in your pocket. Combined with the inherent sustainability of polished concrete floors, you will certainly be doing your part to protect our world.

Radiant heated concrete floors also offer a wide range of environmental benefits. In addition to reducing forced-air energy use, radiant floor heating requires minimal building materials as there is no ductwork to conceal. The result is a smaller environmental footprint for your home or office.