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Think about it this way: if the T&P valve is designed to release pressure in the water heater but doesn’t do its job, internal pressure will continue to build and build until the water heater actually explodes. While very rare, water heaters have been known to rocket through the roofs of houses, leaving 50 gallons of boiling hot water and steam in their wakes. What a mess!
Chemistry Department Chair Dr. Pamela St. John said although students are instructed in the proper disposal of any sort of acidic material and no stark acidic material is put down the drains, the acid neutralization tanks provide an extra safety measure. In regard to Malloy’s idea of no longer using the tanks, St. John said she would want research done as to how other universities currently dispose of their potentially acidic liquids.
The acid neutralization tanks used on the first floor of Coykendall Science Building (CSB) overflowed March 10, causing the liquid inside the tanks to leak into the basement floor of the building.
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Malloy said the liquids from science classes in CSB, diluted by water, enter these tanks from either drains or equipment washing machines.
The tanks, which hold marble or limestone rock meant to neutralize any acidic liquid going through to a suitable PH, do not actually make a notable difference in the liquid that comes in and the liquid that it puts out, said Assistant Director of Environmental Health and Safety Dave Serino.
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Malloy hopes to conduct a study that takes the two tank series and places a PH probe in one tank to collect data of the PH levels in the tank over a year while using the second tank as a settling tank to trap possible blockage to prevent another leak.
Mineral or salt buildups, rust, corrosion, or mechanical equipment failure can cause T&P valves to malfunction. A failed or malfunctioning T&P valve can lead to quite a mess and in some extreme cases, can lead to catastrophic damage.
However, there are signs you can look for before your water heater turns into a bomb. In your home, the Pressure Relief Valve, or PRV, is designed to regulate internal pressure in your plumbing. When the T&P valve on your water heater isn’t working, that extra pressure is sent throughout the house. Therefore, all of the pipes and appliances in your house will expand and contract with the pressure, including the water heater tank. An expanding and contracting tank can crack the glass liners inside, which means the tank is now compromised, which can lead to failure. So, you can troubleshoot for a problematic T&P valve if you have leaking fixtures or experience a lot of pressure in your appliances connected to the plumbing system in your home. The good news is that when you turn on a faucet, this relieves system pressure; however, this is also why most water heater failures happen when people are out of town. No one is turning on faucets to relieve tank pressure.
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“People hear acid tank and think ‘oh no, acid spilling,’” Malloy said. “The idea of an acid neutralization tank is if someone was pouring pure acid down the drain; before it gets to the town sanitary sewer, it’s got to be within a certain PH level to be safe.”
The stone in the tanks cost $5,000 to replace, with the tanks being cleaned and replaced every two years, albeit a clog — causing overflow can make the removal and cleaning more frequent. The labor cost of having these stones removed and replaced is $10,000, Serino said.
“I’m betting dollars to donuts I’ll never see an exertion of the acid level,” Malloy said, adding that the renovations to Wooster Science Building will not include these acid neutralizing tanks. “They installed the tanks in CSB in 1992 when they revamped the building and it was just normal protocol to do that in science buildings at that time. They didn’t do any calculations and realize there’s no need for it.”
Malloy said the leak was likely caused by the tanks getting clogged with miscellaneous items often found in the tanks, like food or pen caps, or because the two equipment cleaning machines ran simultaneously, causing the tanks to overfill.
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So, let’s make sure we check that T&P valve, shall we? Keep in mind that these instructions are designed to help the do-it-yourself homeowner take care of their own water heater. However, if you read the following instructions and feel like this might be a bigger job than you want to take on, call a plumber you trust to help.
Malloy said in actuality, the contaminants that are put into these neutralization tanks are not acid or acidic in nature, and therefore the leaked liquid posed no threat to custodial staff or students.
SUNY New Paltz Environmental Health and Safety Director Mike Malloy said it is not the leak, but the tanks themselves that posed an issue.
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The disturbance of classes when having to clean out these tanks, along with the costly nature of removing and replacing the limestone rocks, is not worth the miniscule difference they make, Serino said.
The T&P valve is designed to open and release pressure inside the tank if the temperature or pressure inside gets too high. If your T&P valve is either always leaking or, if you test it and no hot water comes out, you should replace the valve immediately.
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Complete these 4 steps FIRST before performing ANY maintenance on your water heater to avoid the risk of water damage, scalding burns, electrocution, or explosion:
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